What does “roasted coffee” mean?

Cosa vuol dire caffè torrefatto?

When we talk about roasted coffee, we refer to coffee beans that have undergone the roasting process—the transformation that makes them ready to be ground and prepared. Without roasting, green beans would be tasteless and impossible to use. Let’s discover together this magical process that brings to life the coffee we love.

Definition of roasted coffee

The term roasted comes from the Latin "torrefacere" (to dry by fire) and refers to coffee beans that have gone through the roasting process:

In short:

  • Green (raw) coffee is heated at high temperatures (180–240°C)
  • Through complex chemical reactions, it develops aromas, flavors, and color
  • It transforms from a hard, greenish, flavorless bean into a brittle, brown, aromatic one
  • It becomes ready for grinding, extraction, and consumption
"Roasting is the soul of coffee: it transforms a simple seed into a complex and fascinating sensory experience."

The roasting process: stages

The roasting process consists of several stages and requires experience and constant control:

Stage 1: Drying (0–5 minutes)

  • Temperature: 100–160°C
  • Green beans lose residual moisture (from 10–12% to 5%)
  • Color: from green to straw yellow
  • Aroma: grass, hay
  • Endothermic process (beans absorb heat)

Stage 2: Initial development (5–8 minutes)

  • Temperature: 160–200°C
  • The Maillard reaction begins (sugars + proteins)
  • Color: from yellow to light beige
  • Development of the first complex aromas
  • Beans begin to expand

Stage 3: First crack (8–11 minutes)

  • Temperature: 196–205°C
  • Beans produce a sound similar to popping popcorn
  • Cell structure breaks, releasing steam and CO2
  • Beans double in volume
  • Color: light to medium brown
  • Process becomes exothermic (beans release heat)

Stage 4: Aromatic development (11–15 minutes)

  • Temperature: 205–220°C
  • Sugar caramelization
  • Maximum development of complex aromas
  • Color: from medium to dark brown
  • Oils begin to emerge on the surface

Stage 5: Second crack (over 15 minutes, optional)

  • Temperature: 224–230°C+
  • Second, lighter and faster cracking sound
  • Dark and very dark roasts
  • Deeper breakdown of cell structure
  • Color: very dark brown, almost black
  • Abundant surface oils

Chemical transformations during roasting

During the roasting process, over 1000 chemical reactions occur:

Maillard reaction:

  • Interaction between amino acids and reducing sugars
  • Creates hundreds of aromatic compounds
  • Responsible for notes of chocolate, hazelnut, caramel
  • Gives the characteristic brown color

Caramelization:

  • Thermal decomposition of sugars
  • Develops sweetness and caramel notes
  • Reduces residual sugar content

Strecker degradation:

  • Produces aromatic aldehydes
  • Contributes fruity and floral notes

Pyrolysis:

  • Thermal decomposition of cellulose
  • Creates the porous structure of roasted beans
  • In very dark roasts, produces smoky notes

Physical changes in the beans

Roasting radically transforms the beans physically:

Volume and weight:

  • Volume: increases by 50–100%
  • Weight: decreases by 15–20% (loss of moisture and dry matter)
  • Density: significantly reduced

Structure:

  • From hard and compact to brittle and porous
  • Easily breakable and grindable
  • Surface from matte to glossy (dark roasts)

Color:

  • From green-gray to light, medium, or dark brown
  • Determined by the roast level
  • Visual indicator of roasting degree

Green coffee vs roasted coffee

The differences between green and roasted coffee are substantial:

Green coffee (raw):

  • Color: greenish, grayish, or bluish
  • Aroma: grassy, earthy, almost absent
  • Taste: bitter, astringent, vegetal
  • Texture: very hard, impossible to grind
  • Shelf life: years if properly stored
  • Not usable for brewing coffee

Roasted coffee:

  • Color: from light brown to almost black
  • Aroma: intense, complex, aromatic
  • Taste: developed, balanced, complex
  • Texture: brittle, easily grindable
  • Shelf life: 2–3 months for peak quality
  • Ready for extraction and consumption

Types of roasting: artisanal vs industrial

There are substantial differences between the two approaches:

Artisanal roasting:

  • Drum roaster (5–30 kg)
  • Constant manual control by the roaster
  • Customized roasting profiles
  • Longer times (12–18 minutes)
  • Gradual and uniform aroma development
  • Small batches, maximum freshness
  • Ability to stop at the optimal moment for each origin

Industrial roasting:

  • Air or fluid-bed roaster (hundreds of kg)
  • Automated and computerized process
  • Standardized profiles
  • Fast times (6–10 minutes)
  • Guaranteed uniformity but less complexity
  • Large volumes, economies of scale
  • Consistency over time

The role of the roaster

The artisan roaster is a true master:

Required skills:

  • Deep knowledge of origins and varieties
  • Understanding of chemical reactions
  • Ability to read signals (sounds, colors, aromas)
  • Experience to decide the exact stopping moment
  • Sensitivity to adapt each roast

Critical decisions:

  • Initial temperature and heating curve
  • Duration of each stage
  • Timing of first and second crack
  • Drop point (end of roasting)
  • Cooling speed

Cooling: a crucial stage

After roasting, rapid cooling is essential:

  • Cold air: Most common system, blows air to stop roasting
  • Water mist: Immediate cooling, used in some roasteries
  • Importance: If not cooled quickly, beans continue cooking internally
  • Goal: Stop chemical reactions at the desired point

Degassing and packaging

After roasting, beans release CO2 for several days:

  • Degassing peak: First 24–48 hours
  • One-way valve: Allows CO2 out without letting oxygen in
  • Recommended rest: 24–72 hours before optimal consumption
  • Stabilization: Aromas settle after a few days

Why roasted coffee has a limited shelf life

Unlike green coffee, roasted coffee deteriorates:

  • Oxidation: Aromatic oils oxidize on contact with air
  • CO2 loss: Volatile aromas are lost along with it
  • Odor absorption: Porous beans absorb external smells
  • Humidity: Can damage structure and flavor

Freshness timeline:

  • 0–7 days: peak after initial stabilization
  • 7–30 days: excellent quality
  • 1–3 months: good quality if well stored
  • Beyond 3 months: significant aroma loss

Conclusion

Roasted coffee means coffee that has undergone the roasting process—the thermal transformation that develops over 800 aromatic compounds that make coffee the complex and fascinating beverage we know.

In our artisanal roastery since 1957, we roast using the traditional drum method, manually controlling each batch to ensure optimal aroma development. Each origin receives a dedicated roasting profile, the result of decades of experience and passion.

Discover our artisan roasted coffee

Roastery in Codigoro since 1957 – Artisan quality, slow roasting, selected beans.

0 comments

Leave a comment

Please note, comments need to be approved before they are published.